Is there a replacement spool drum? Or trade for a new Apex 5500 long drum winch or equivalent. A circuit breaker can act as a disconnect at the push of a button. Electrical winches can perform at their maximum potential for a limited amount of time. Press the remote ON switch until the blue light blinks. I've searched and cannot find any source for replacement parts . document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. The blue indicator light in the remote indicates the remote is ready to use. do you have a replacement motor for 3500lb winch sku68145? Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use The winch still runs. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. We may earn a small commission from affiliate links and paid advertisements. Save $250.00 by shopping at Harbor Freight. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Press and hold the remote switch for approximately 2 seconds to start using the winch. First of all, check the winch for any breakage or uncovered wires. Handlebar switch would be helpful in case of failure with wireless remote control. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles So far, I dont see any problems with it. Allow to drain and dry. Thank You Looking to purchase motor brushes and brush retainer springs for 1500 lb. These carry important safety information. To use the wireless remote, switch ON the wireless receiver switch on the control box. The drum or spindle broke on the side closest to the motor. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Check for voltage at armature port with Switch pressed. To use the wired remote control, attach the Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Insert Switch Assembly all the way into connector. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. However, with this unit's built-in safety features, it's a lot easier. Has anyone else been successful in finding replacement parts ? Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Drill holes appropriate for the hardware at the marked locations. Do not submerge winch in water. Do you agree that the items listed are perfect for the Badland 2500 lb winch? To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. The build of the fairlead is stainless steel. Badland is a winch brand that provides good quality winches. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. When you buy through links on our site, we may earn an affiliate commission. You are using an out of date browser. All rights reserved. Attach the Circuit Breaker to the Positive Terminal on the battery. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. It is in the signature Mile Marker orange and black color. I do a review and install some new parts. I had the same problem with 12000lb. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Maintain labels and nameplates on the winch. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Limitations apply. Do not use the winch if the wire rope is frayed, kinked or damaged. The book said relay. Different features have been incorporated in it, which were previously not available in any model. Good thing that there are winch manufacturing companies that do that. Read all instructions. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. my cover got cracked and broken. You can increase the rope length and get more spools on your drum with its thin size. Although this winch offers excellent power, its speed is a bit disappointing. Fingers may be caught and get pulled into fairlead or drum. Do not use a dirty or corroded battery. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. It's just that simple! Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Winch Cover: 5. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! The mounting plate must be rated to at least the winch's capacity. With every winching circumstance, theres a risk of potential injury. As you can see all the parts in the diagram below, you can understand the wiring well. Under 12000 lbs, it is understandable why the winch is slower than expected. A double line system should be used whenever possible. I dont know about you but that is a big advantage for me. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Specifications Wiring a winch is often a fearful task. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Winch with Wire Rope. Do not use damaged equipment. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Recoil the wire rope back into the winch under at least 500 lb. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. I cant find anyone that has them, can anyone help, thanks. If voltage is present, replace motor. SAVE THIS MANUAL. Obey all safety messages that follow this symbol to avoid possible injury or death. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Always examine the working conditions of your winch before using it on the trail. If unreadable or missing, contact Harbor Freight Tools for a replacement. Lubricate the wire rope occasionally with a light oil. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Please read our review of this wireless remote switch. Do you know where I can purchase one? Keeping a constant focus is more critical. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Take extra caution in every winching situation. Tighten fasteners to the listed torque values. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Do not lean over or come in contact with battery while making connections. The average winch that can bear this much load costs around $300 to $500. The operator and assistants must carefully plan usage to prevent accidents. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Email our technical support at: productsupport@harborfreight.com. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. Keep this manual and the receipt in a safe and dry place for future reference. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 The controller box for my ATV harbor Freight winch got smashed. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Like everything HF it's a really mixed bag with their winches. I bought a 12000 zxr last year but never opened it until yesterday. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Hundreds of different brands use the same parts. Examine the wire rope. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Do not lift items vertically or use for aircraft purposes. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Use a spotter to assist you in assuring that it is safe to operate the winch. Non-skid footwear is recommended. Keep proper footing and balance at all times. Keeping a constant focus is more critical. Required fields are marked *. Retails for 350 dollars plus tax. of tension. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. The same thing happened to my replacement winch. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Don't get scammed by websites pretending to be Harbor Freight. Let's see what makes it such a great product. It features a three-stage planetary system for gear transitions to speed up the process. Do not operate the winch at extreme angles. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Like the previous one, connect the black, red, and yellow cables with the winch. The original was a Warn 2000, but was completely gutless. Prevent entanglement. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. What other Badland 2500 winch parts do you think are perfect? Fairlead: 2. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Next, mount the unit at the bumper of your vehicle. Insert the Pendant connector into the Socket. 2500 lb or 3500 lb? However, they dont have as operation that is as wide or as big as other major winch names. This occurs due to the wired solenoid that gradually heats as the current flows through it. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. A dead tree is not capable of withstanding that much weight and has weaker roots. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Universal Badland winch wired remote control supporting all the models. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. But still, precautions should be taken. Anything below IP67 is prone to damage from rain and submerge. Connect the black cable from the battery's negative side to the winch. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Install the winch using hardware specified on the specification chart. lb. The wireless remote controller will act as a receiver for the wireless remote. A clicking indicates proper activation. It has a very smooth surface to feed your synthetic rope through. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. Hook onto the object using a pulling point, tow strap or chain. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Your email address will not be published. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. Lift the Socket Cover exposing the electrical switch connector. We hope these videos help inform your tool-buying decisions. Do not use thinner/longer cables or link multiple cables together. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Otherwise, wire rope may bind during operation. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Attach the black Battery Cable directly to the negative terminal of the battery. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Heres how you can do that: Thats all there is to it. The sharp borders help the cable from getting damaged. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Broken strands of wire rope will be sharp. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Stay out of the direct line that the wire rope is pulling. Engage clutch before starting. This powers the winch only and is rechargeable. New Badland ZXR 12000 winch, never been out of the factory box. Let us know what you think in the comments section! Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. The body of the winch is entirely dust and waterproof. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Is there a replacement part to fix this ?? Mounting the Winch. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Keep wire rope straight to avoid kinking the wire rope. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. This is especially important before rigging, installing, free spooling, or servicing. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. To use the wired remote, attach the remote cable to the remote socket on the control box. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Tap solenoid to loosen contacts. This is a clearance item. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. When using a wired remote control, switch off the wireless receiver switch. Winch, Badland ZXR 12000 lb. Keep clear of wire rope, hook, and load while winching. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. People with pacemakers should consult their physician(s) before use. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Only use a 12V automotive (or equivalent) battery, in good condition. This device is also built to withstand high amounts of water without the danger of any short-circuit. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. To use the wireless remote, lift the socket cover to plug the remote switch. Now that youve installed your winch, the next step is to wire it. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. View Available Parts. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold This wire rope must be discarded and not be used. We are in the process of making one similar for Badland winch 12000 parts as well. Do not use winch in overwind orientation. Do not power the hook all the way into the fairlead to prevent damage. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Check the Winch's electrical connections. Keep clear of fairlead when operating. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Winch motor will be hot during and after use. The first item on our list is a synthetic rope from Mile Marker. This wire rope is kinked. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. This is a kinked wire rope that has been straightened out. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Hello, One side of the spooler broke ,all the way around the center and dislodged. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. The ZXR 12000 Lb winch is IP66-rated waterproof. Badland Winch Parts, Replacements & Accessories. Secure load after moving. It has a user-friendly design that makes its installation quite easy and smooth. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets.